Monday, December 15, 2008

Its time for beets!

Something Nate and I discussed this past year is eating more local food. We have been getting our meat (organic, free-range) delivered to our door from Englebert Farms in Nichols, NY. They are great, and great quality meats AND they deliver to Waverly! So when I saw that we could get locally grown, organic "winter" veggies delivered (to my work, now that I'm in Ithaca), I couldn't resist. So what kind of vegetables do you get in Upstate NY in the winter? Well, beets, lots of beets. And carrots, potatoes, cabbage, winter squash...lots of good stuff! And although Nate is not the biggest fan of beets, he's really making a good effort. Check out our first delivery


Its a bounty of delicousness. Especially the carrots - they may be the best carrots we've ever had! I made a great white bean chicken chili out of the navy beans. Mmmm...beans.

Monday, December 8, 2008

Thankful for Family

We had a full house here for the holiday and I took the opportunity to put them to work! With plenty of willing (or so they claimed) help, we were able to replace all of the headers, remove all of the temporary sports and get the stairs ready. The two pictures below show the porch in it's mostly final appearance (sans railing of course).




There was also several stair making classes! I decided to add a set of stairs on the side of the deck. With only the front stairs, people tended to drive into the driveway and then either walk around to the back door, or cut across the lawn to the front stairs. So I added a set of stairs to the side of the porch that would be pointing right at someone in the driveway! I added a little bit of flare to the outside stringers to make the stairs open up a little bit. Fortunately, my Dad was around to show me how to mark and cut custom stringers (with a minimum of wasted boards). Risers will be added later and I'd like to put deck lights in the risers so you can see the stairs when you pull in. Pops also cut the stringers for the front stairs and we got those attached, and I put the treads on a day later.



Also good shots of the posts and the new headers. All the headers are doubled 2x10's (4x10s?), so we should be able to safely support several elephants dancing on the roof (well maybe not dancing, 400 lb/foot * ~60 feet = 12 tons. The average adult african elephant weighs 5 tons, meaning that they would have to be dancing fairly gingerly and in the right place. Now the more local large mammal, the Holstein cow, THOSE could dance!). I used the 2x10's to be able to comfortable increase the span between posts, to reduce a couple of posts on the longer spans, but also because I wanted more reveal on the header beams. Looking around at other houses, good looking porches always seem to have a much deeper header, with lots of reveal.

This is the front pitch on the porch over the front stairs, there has ben a leak in the roof which I'll need to fix come spring, but in the meatime we had to tear everything out to the mini rafters. It actually looks rather nice open like this, I'm tempted to leave it.

Thanks again to all the family who helped out. It was cold, windy, and frozen, wet 4x10's weigh a hell of a lot. Despite all claims to the opposite, it was a lot of work and not really a fun way to spend a couple of days. But it wasn't something I could do alone, and I certainly appreciate all of the help.

Sunday, November 23, 2008

Straight from the rainforest

In this episode, we'll be moving quickly through several different projects, so try to keep your hat on. First, the porch is floored! I got tigerwood (Astronium spp, it's related to mahogany) from Advantage Lumber, which after my fiasco getting cedar from True North/Duluth Timber can heartily recommend. I paid on a Friday, and the wood showed up at my door on Wednesday of the next week. It's beautiful milled as well. I have had NO (out of 80 8' boards!) boards that weren't usable. None came up short or narrow on the planar, all end cuts were already sealed, it's beautiful stuff.
Before you jump all over me about the "ripped from the rainforest", I must say this stuff is from managed forests, and the stuff has a 25+ year lifetime. So I won't be dumping paint on it every other year, which I use to try and salve my conscious about shipping wood from out of the country. It's really nice stuff, easy to work with, but very hard, it's about 2000 on the Janka scale (for reference, maple is about 1400, oak is about 1200). It's a beautiful reddish-brown with dark-brown streaks in it. I had planned on tongue and grooving the decking boards, but ended up not. The edge radiusing on the boards was very small, and so I just ended up butting the boards up against each other. The only difficult part was mitering the corner where the porch wraps around the side of the house.
I butted the miter edges about as close as I dared, I slipped a finish nail in between the miters to give a little less than 1/16". I think it came out pretty nice, there's stil dust all over the place in this picture, but you get the idea. I used colored stainless steel trim tite screws (http://www.trimscrew.com/TRIM-SCREW.htm), which made really small holes. With the hardwood decking, I had to pre-drill all the holes, so it took a little longer than you might hope to do. Especially since the 20 degree weather drains my cordless drill in about an hour. In this last picture, you get a pretty good feel for how the floor looks, with the trim screws and everything edge butted.
In even better news, the first new header is up!! If you don't understand how sexy this picture is, you're just not getting something!
The close beam is the temporary support my Dad and I installed before tearing down the porch. The beam on the right is the new header, it's made of doubled 2x10's, You can see a temporary 4x4 post holding it up. The 2x10's is massive over kill, previously, this "header" was composed of an open box made of 1x6's. I'll box this header with trim to neaten it up once the posts are all in, but this will give a good solid backbone for the porch. The installed header is the long front of the porch, but I've got a lot of pieces left to go.
Lastly, we have wood stove!
It's a Jotul F3-CB, which is one of their smallish stoves, which is what we wanted. The old fireplace was a wood-burning fireplace, retrofitted for gas and drafty as anything. I had fit a piece of blue foamboard to cover the opening, but Julie threatened that she wouldn't go through another winter with the 4'x4' piece of blue foam board in the living room. Like most things in this house, it ended up being a bigger job than expected. The built-in is installed in a chase that was built onto the side of the house, with the chimney (and the former furnace chimney) running up the chase. The built-in didn't come out without a fight, and the thing ended up having to be sawz-alled up and torn out in shards of metal. At that point was when we realized that there has been water pouring down the chase for the past couple of years. The chimney chase was built against the original siding of the house and the joint between the roof and the new chase was never sealed properly. Hopefully, that's taken care of now, but the floor under the fireplace was completely rotten (you could tear it apart with your hands), and the insulation was nice and moldy. After we tore out the old fireplace, we pretended the chase was a ceiling. A frame was boxed in inside the chase, a ceiling support box installed and a class A chimney stacked on top of the support box. I built the hearth out of 2" (4- 1/2" pieces) of concrete backer board with granite and ceramic tile on top (still have some grouting to do). Julie picked out everything, of course. We got the F3 used off of Craigslist, it's about 6 years old and in great shape and all set up for rear vent. I used Simpson double-wall vent to connect to the chimney (so I could get close to that highly combustible mantle!).
We tore out all the old insulation, replaced with new (up to about 7 feet), and boxed everything in (including the floor) with more 1/2" backer board. I still have to frame in the "ceiling", we're waiting for confirmation that the leaking has stopped before we'll do that. I found nice rock veneer things at the lowes, that I'd like to mortar to the walls back there. It shoud look nice I think.

Monday, November 17, 2008

Fall is for Everything

Despite our recent diversions from the topic at hand, we haven't forgotten our main topic and so, back to business. We've been making good progress on the guest bedroom, which we now call either the serious room or the presumptious room. Compared to the room across the hall, it seems like it takes itself quite seriously, we ended up with dark stained wood and the textured wallpaper and it looks quite formal. The paneling came out really nice, the next three pictures show the steps in constructing it. The first picture shows the 1/4" plywood that I put up against the studs and the bottom railing (3/4" plywood) that was attached over the 1/4" plywood.
You can also see the outles that will be mounted horizontally in the baseboards. The light colored plywood is just 3/4 plywood filler strips that the baseboard will hide. Next I attached the stiles and top rail, spacing out the stiles as needed. The top and bottom of the styles had small rabbets that fit into corresponding rabbets in the top and bottom rail. That should help to hold the thing together and it made things much easier to install.
The top rail also had a rabbet on the top due to the thickness difference between the 1/2" drywall and 1/4" plywood. I was unable to get full (4'x8') sheets of 1/2 plywood anywhere around here, which struck me as very odd, but the best you can do is 1/2 sheets. Half sheets of plywood would have left a lot of joints that would need to be hidden by stiles and just wasn't worth it. The stiles are 20" high, so using the golden ration as a guide, my target width was 12", and then I adusted up or down an inch to even things out. You can see one small panel in the corner where I couldn'd get things adjusted all the way. If I do this again, I'll make reduce the width slightly.
In this last picture, you can see the moulding that I put inside of each frame. I used 3/4" decorative shelf edge and mitered that into each panel and nailed things in place. I then made beaded chair rail from solid 2" strips of oak attached that to hide the top rail. Then another piece of decorative shelf edge was attached under the chair rail, it's difficult to make out both of those pieces.
Lastly, we discovered an architecural salvage place in Ithaca that has very reasonable prices on salvaged trim. So we bought new door trim and frieze boards, here's one quick shot of the molding we bought, we'll put more up once the frieze's are up and everythings stained.
I think everybody knows, but if not we officially have another dog. He's a blind Irish border collie. Sadly, he was imported from Ireland by some folks in NY who own sheep and compete in sheep herding trials. He had been here about a year when they realized he was having trouble seeing the sheep. They found he has a genetic degenerative disease which at this point has left him completely blind. He's a lousy sheep herding dog, but a very nice (if somewhat protective) pet. He's also very lazy.

Tuesday, November 4, 2008

Don't forget to Vote

Whether your political tendencies lean towards an elitist, tax-and-spend democrat or a codgery I-hate-science republican or perhaps some wish-i-was-relevant third party candidate, the important thing is to get out and pick your method of suicide. Remember, there's only voter fraud, the electoral college and an entrenched two party system in between you and having a meaningful impact on the governance of our fine country!

Happy Election Day everybody!

(no seriously, get out and vote and remember all politics are local, which is where your vote counts anyways).

Monday, October 20, 2008

Charts

Found a source for the historical personal savings rate from 1959 to current and it's pretty fascinating. CNN (etc) showed a very short term result from the past decade or so and it made me curious what that meant in a longer context. So you can figure it out yourself, here's the result in an ugly excel chart.
The source of the data is the U.S. Department of Commerce: Bureau of Economic Analysis for anyone interested in it. The national data as shown above is from here http://www.bea.gov/national/nipaweb/Nipa-Frb.asp?Freq=Qtr, I haven't quite yet figured out how to extract more detailed data, aka regional/income based which is the more interesting question(s). Oh well, enough of a side-track for now.

Saturday, October 18, 2008

Anatomy of a Floor

I'm sick of bouncy floors. Most of the second story of our house has bouncy, creaky floors and I'm sick of it. The purple room we remodeled is a little bouncy, and so in working in the guest bedroom, I decided to guarantee the floor would be bouncy. So I knew I needed to sister the existing joists, but access to supporting walls wasn't very good. The center wall of the house where the second floor joists overlap was 4-5 feet past the end of the room, so the only place I could actually get full length joists in was around the window. For the rest of the joists, I took Tommy's advice and cut 3/4" plywood into 7 3/4" strips and glued and nailed two layers of 3/4" plywood to each joist. The total span was about 12' so it worked out well cutting from 4x8 sheets of plywood. Each piece of plywood was glued to the old joist (or plywood) and nailed every 16" to the old joist.
In the above picture, you can see the two joists that I was able to get full length joists sistered in, and the last joist you can see has two layers of plywood laminated to it. The plywood is flexible so you can really get it tight, glue and nail it place and adds a TON of stiffness to the joist. The difference was immeadiately noticeable. The plywood also made it really easy to level the floor. The corner you see in the picture was down about an 1" from the opposite corner, so it was easy to level the plywood before nailing it in place. I notched the plywood where it met the wall, so everything is as level as it's going to get. Next I put in 3 rows of blocking. I cut the blocking tight and pounded it in to place and glued and nailed it in. Lastly I cut strips off of 2x material to level the top of the old joist with the new sistered material. I belt-sanded the whole thing flat and glued and screwed sheets of OSB subfloor onto the joists. The difference is pretty amazing, I'm really pleased with how it came out.

I've been slowly moving the porch forward as well. I worked a couple of evenings this past week to get the footings dug and poured. Same old operation, 42+" hole in rocky till, sonotube and 3-4 80 lb bags of concrete.
This morning, I got 7 tons ( only wanted 6, but apparently, they got a little loose loading this morning) of #2 crushed stone delivered. I spread this under where the porch will be, I'll put brick down around the edge when I'm installing the screening later on. For now, it's a nice dry place to stand while working. In the picture below, you see our driveway, which looks like a driveway. What you can't tell is that I moved about 3 tons of new gravel on to it and spread it around. Ugh.
Next I'll need to get the sill beam of the porch flashed, housewrapped and get the ledger board installed.